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the targeted cleanliness eliminates (the root cause) up to 80% of hydraulic system failures.
Additionally, the system cleanliness approach assures the user of the hydraulic
system a cost effective approach to contamination control that allows
the price of the filters and elements to be quickly recovered by the savings of improved performance,
increased component life, increased oil life, increased uptime
and fewer repairs.To stress the interacting relationship between component design, system design,
filter performance and filter replacement, Eaton has named our approach to filters and filtration
‘‘The Systemic Approach to Contamination Control.’’ This approach has three steps: ? Set a target cleanliness level.
Using the Vickers Target Cleanliness Worksheet (#578),
it is easy to determine the target ISO Cleanliness Level.
This target is based on the application’s components and system dynamics.
flow pressure or return line 21/19/16 .5 Recirculation loop sized to 10% of system vol/min
?Port sizes ? Bypass valves ? ?P indicators ? Media grades Each grade of Vickers high
efficiency filters is thoroughly multipass tested (ISO 4572, ? ≥200) and rated to achieve cleanliness
levels in accordance with ISO 4406. For assistance in selecting a Target Cleanliness Level,
consult American National Standard Institute ANSI (NFPA/JIC) T2.24.1-1991 or your local Eaton representative
. The Systemic Approach to Contamination Control For a hydraulic or oil lubricated machine,
when selecting our high efficiency filters, such as the options available for location
and sizing of filters in the system to achieve a specified target cleanliness level.
? Monitor the system to ensure the target is maintained. The Vickers Fluid Analysis Laboratory and
the Target-Pro Portable Particle Counter report the fluid cleanliness in the three digit ISO Code
Cleanliness level format, corresponding to the 2, 5 and 15 micron particle counts. From this information,
it is possible to determine whether the system has the clean fluid
it needs for long, dependable operation. Supporting Literature ? Vickers Reservoir Vent Filters #5027/EN/0196/P
? Vickers CleanCart Portable Filtering Transfer Cart #601 ? Vickers Fluid Analysis Service #588
? Vickers Guide to Alternative Fluids #579 ? Vickers Recommended Sampling Chart #603
? Vickers Return in Investment: ProActive Maintenance #707
the development of a Target Cleanliness Level and the plan to achieve it is as much
a part of system design as the selection of the pump, valves, actuators or bearings. Proper selection and
placement of contamination control devices in a system to attain
? Select filters and filter elements to achieve the target.
The Systemic Approach to Contamination Control (#561) offers options to consider
High Performance Control Vickers high performance filters are designed for low and high pressure applications.
With flows rated to 1100 L/min (300 gpm) and pressures rated to 420 bar (6000 PSI),
Vickers provides a variety of options to implement Systemic Contamination ControlSM in hydraulic systems.
To achieve Target Cleanliness Levels, filters are available in a wide range of:
? The Systemic Approach to Contamination Control #561 ? Vickers Target Cleanliness Worksheet #578
? Vickers Target-Pro Particle Counter #709 ? Vickers Water Contamination Solutions #5026/EN/0196/A
? ANSI Systems Standards for Stationary Industrial Machinery #675
Code Typical ISO 4406 Number of times pump Typical filter placements cleanliness level
achieved* flow passes through filter 03 14/12/10 2.0 Full flow pressure and return line
15/13/11 1.5Full flow pressure or return and recirculation loop 16/14/12 1.0F
ull flow pressure or return line 17/15/13 .5 Recirculation loop sized to 10% of system vol/min
05 16/14/12 2.0 Full flow pressure and return line 17/15/13 1.5Full flow pressure or return and
recirculation loop 18/16/14 1.0F ull flow pressure or return line 19/17/15 .5 Recirculaton loop sized to
10% of system vol/min 10 18/16/14 2.0 Full flow pressure and return line 19/17/14 1.5Full
flow pressure or return and recirculation loop 20/18/15 1.0F ull
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